Running the Wave Solder Optimizers according to the exclusive and established methods that are defined for it; is the best way to achieve greater impact on the process control for all of the boards. This will also reduce and sometimes even get rid of the board defects, and will make the most of your savings on production costs - straight away. The most advantageous board quality during the process of wave soldering can be achieved with the help of the following four steps. These steps are quite easy and efficient to follow in order to attain a greater board quality as an output.
STEP 1: The first step is to apply "The Secret practice of Marking Your Fingers" on all the wave machines used by you. It is a vital partner for the measurement and control of the board-to-wave parallelism. It will remove your fingers as the variable for your boards’ interface with the solder waves.
STEP 2: The second step is to Control the Immersion Depth. Precise calculation for the immersion depth is a critical variable in wave soldering process. Alteration in the immersion depth straightly transforms the dwell times and contact lengths. You should manage the immersion depth so as to optimize the dwell times.
STEP 3: Step three is to optimize the Dwell Times according to the type of board. It’s quite easy and fast. In reality, the entire point of setting up the parallelism and calculating immersion depth is to allow you to optimize the dwell time. Different board types possess their own optimal dwell time! It means that the dwell time at which the board’s quality is the highest.
STEP 4: Applying the solders optimizer Process guidelines by Board Type. By associating the wave solder optimizer data with the board quality, you should identify a specific and identical optimizer process for each of the board types. It means that the Optimizer data which associates with the excellent board quality should be applied before each production run for that specific board. It’s the best way of optimizing the board quality, and also it’s the only way of achieving and documenting the repeatability of the particular board’s experience in the wave solder machines.
These are the basic four steps which should be known to each of the manufacturer who wants to achieve the best quality for the product manufactured by him and also for the bets possible performance for his or her wave soldering machine. Following these steps the performance of the wave soldering machine and the process output as well. The parameters described here are quite critical in optimizing the process of the wave soldering, and has a great influence on the process performance and the final output of the process.
About the Author:
This site www.swpc.co.il provides full study of lead-free wave soldering. It facilitates manufacturers to save their money by upgrading their present wave soldering machines.
RSS Feed
